PlantOn : Digital Factory Solution

Empower your factory with our cutting-edge Industrial Internet of Things (IIoT) solutions powered by industry 4.0. Our goal is to enhance plant efficiency and productivity by reducing operational costs, utility consumption and losses.

We understand the importance of swift responses to deviations from Standard Operating Conditions, as it minimizes revenue loss and optimizes the utilization of skilled manpower.

For increased machine availability, we provide :

• Diagnosis – pinpointing the failure through alerts, On-The-Go.
• Prognosis – gauging the parameter behavior and informing users in advance.

For system improvement, we provide :

• Understanding the machine failures and its pattern by correlating it with the history of the machine maintenance.
• Help in making future action plan repair/replacement/upgrade of assets.

Join us in embracing the future of digital transformation and let us help you unlock the full potential of your manufacturing plant.

Experience the future of digital factories with our cutting-edge Machine IoT solutions. Through advanced sensors, data analytics, and connectivity, we provide real-time monitoring and control for industrial processes.

Explore PlantOn for real time plant-level monitoring, enabling seamless tracking of production metrics and resource usage across all facilities. Empower your team with actionable data to enhance processes and foster continuous improvement.
As your trusted partner in digital transformation, we deliver unparalleled value through our comprehensive Machine IoT suite. Stay ahead in a competitive marketplace with our connectivity and data-driven insights.

Instron Technologies recognize the crucial role of Overall Equipment Effectiveness (OEE) monitoring in enhancing industrial productivity. With our advanced PlantOn IoT solutions, we offer real-time insights into production processes, enabling clients to pinpoint areas for improvement and optimize continuously.

Our OEE monitoring systems seamlessly integrate with existing equipment, utilizing state-of-the-art sensors and analytics. By capturing key performance metrics like availability, performance, and quality, we empower clients to make informed decisions and boost equipment effectiveness.

With our solutions, clients can:

• Track Equipment Downtime: Identify and address causes of downtime to minimize disruptions and maximize uptime.
• Assess Production Efficiency: Evaluate machine and line performance to optimize throughput and efficiency.
• Ensure Quality Performance: Monitor output quality in real-time and implement corrective actions to maintain standards.
• Drive Continuous Improvement: Utilize data insights for targeted improvements, enhancing operational performance.

Partner with Instron Technologies for OEE monitoring to unlock manufacturing potential, improve asset utilization, and drive profitability. With our expertise and commitment to innovation, we empower businesses to thrive in a competitive marketplace.

PlantOn Utility Monitoring System revolutionizes resource management for industrial facilities. Our advanced solutions empower businesses to optimize resource utilization, cut operating costs, and boost sustainability through real-time visibility into energy, water, air, gas and other utility consumption.

Key features:

• Real-Time Data Acquisition: Smart meters and sensors capture live data on utility consumption.
• Comprehensive Monitoring and Analysis: Track usage patterns and identify areas for improvement.
  
• Dashboard and Reporting: Access intuitive tools for performance tracking and customizable reports.
  
• Integration and Compatibility: Seamlessly integrate with existing systems for enhanced efficiency.
  
• Energy Management and Optimization: Implement strategies to reduce waste and lower utility costs.
  
• Regulatory Compliance and Sustainability: Meet standards and goals with accurate data on consumption and emissions.

Partner with us to unlock benefits such as cost savings, operational efficiency, and environmental stewardship. With our expertise in automation and analytics, achieve long-term competitiveness and growth while gaining greater control over utility consumption, essential for resilience against energy price fluctuations.

PlantOn IoT transforms paper-based forms into efficient digital solutions to streamline data collection and boost productivity. Our Forms Digitization solutions leverage cutting-edge technology to automate data capture, processing, and analysis, ensuring accuracy and efficiency throughout.

Key features:

• Data Accuracy: Efforts to Capture and validate relevant information, ensuring paperless factories with data accuracy and integrity.
  
• Customizable Templates: Tailored form templates meet diverse industry needs, with easy customization via our intuitive editor.
  
• Workflow Automation: Streamlined routing, approval, and processing of digital forms enhance efficiency and decision-making.

Partner with us to digitize forms efficiently, eliminating manual errors and accelerating decision-making. Boost productivity and unlock new opportunities for innovation and growth with Instron Technologies

PlantOn material tracking for streamlined supply chain operations. Our Material Tracking System (MTS) solutions utilize state-of-the-art technologies to provide real-time visibility into material movement, location, and status within industrial facilities.

Key features:

• Barcode and RFID Technology: Unique identification and seamless tracking of materials throughout the supply chain.
• Inventory Management: Robust capabilities for monitoring stock levels and optimizing replenishment processes.
  
• Location Tracking: Precise monitoring of material movement within warehouses and production facilities.
  
• Automated Data Capture: Elimination of manual entry through RFID and barcode technology.
  
• ERP Integration: Seamless synchronization with ERP systems for real-time data exchange.
  
• Workflow Automation: Streamlined material handling processes for improved efficiency and reduced errors.
  
• Traceability and Compliance: Full traceability and adherence to regulatory standards.

Partner with us to optimize your supply chain, enhance inventory accuracy, and drive operational excellence with our comprehensive Material Tracking System solutions. Gain greater visibility, control, and efficiency for competitive advantage