Case Study :

Induction Motor Type Test Bench for Precision and Compliance

Productivity increased by 16%, Increased Safety and compliance

Induction Motor Type Test Bench for Precision and Compliance

Client Summary :

A leading Indian electric motor manufacturer, dedicated to upholding international quality standards, has turned to the expertise of Instron Technologies. Their goal is to enhance their testing processes, ensuring improved efficiency and compliance on a global scale.

Industry:

Manufacturers of Induction Motors

Challenges:

Integrating New and Old Systems: Merging advanced technologies with existing test bench setups, ensuring seamless operation and compatibility.
Enhanced Precision and Efficiency: Achieving a fine-tuned accuracy of 2 RPM and significantly reducing the time required for test and report generation.
Upgraded Safety for High-Power Motors: Implementing robust safety measures to address the risks associated with testing high-power motors, prioritizing operator safety.

Solution/System Provided :

Instron Technologies provided :

Extensive Motor Testing Capability: Tests induction motors up to 300 KW, ensuring comprehensive assessment.
Compliance with IEC & IS Standards: Performs type and routine tests in accordance with IEC 60034-1 and 2, and load performance as per IS 12615.
Diverse Testing Range: Includes Insulation Resistance, High Voltage, No-Load, % Load, Locked Rotor, Temperature Rise, Efficiency, Pull-Up, Pull-Out, Winding Resistance, Overspeed, Direction of Rotation, Dielectric Strength, Vibration, Noise Level, Torque, Phase Sequence, Earth Continuity, and more.
Automated Testing Precision: Integrates advanced automation for accurate testing and control, supported by SCADA, with automated report generation and flexible testing modes (auto and manual).

Customer Feedback :

The client lauded Instron Technologies for their technical expertise and dedication to meeting international standards. The project significantly enhanced their product’s market competitiveness and opened avenues for global export opportunities.

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