Enhancing Operational Agility and Efficiency through Industry 4.0 Transformation
Client Summary :
Our client, a leader in the glass
industry with over 40 years of
experience, employs more than 1400
professionals. To stay competitive
and embrace modern manufacturing
trends, they sought to digitize
operations, enhance productivity, and
reduce their environmental impact
through Industry 4.0.
Industry:
- Glass Industry
Challenges:
- Quality Rejections: Implemented real-time monitoring to reduce defects and ensure
consistent product quality. - Mould Temperature Control: Optimized mould temperature management to prevent variations and ensure uniform production
- Loss of Bottles: Minimized bottle losses at each stage through accurate data capture and predictive analytics.
- Data Accuracy: Enhanced data accuracy in high-speed operations with IoT
sensors, ensuring real-time insights - System Integration: Seamlessly integrated modern digital systems with legacy equipment for smooth operations.
- Workforce Adoption: Successfully managed change with employee training programs for new technology adoption.
System Highlights :
The implementation of Industry 4.0 solutions improved productivity, quality and sustainability through data-driven insights:
- Productivity: Sensors enable immediate identification of deviations from production targets, reducing bottlenecks and downtime. Cutting machine downtime by 30% and improving OEE.
- Cost Benchmarking: Accurate tracking of energy and gas usage per bottle helps in identifying energy wastage and optimizing resource utilization.
- Section-Specific Dashboards: 3 Different dashboards enable customer to monitory live data in printing, annealing and utility sections.
- Reporting: Automates the reporting process, saving time and reducing human errors. Provides management with timely, actionable insight
Customer Feedback :
Industry 4.0 transformation enhances our efficiency, minimizes downtime, and positions us as a more sustainable and competitive player in the market. For the glass industry, which operates with continuous processes, this solution enables us
to transition from a reactive to a proactive approach, making our operations more agile and resilient.
Instron Technologies
Office No.8 Plot No 165/01/10, T Block,
Priyadarshini Industrial Society, MIDC,
Bhosari, Pune, Maharashtra India -411026
111 Peter St, Suite 902
Toronto ON M5V 2H1
Canada
Email : sales@instrontechnologies.com
Phone : +91 7028015958