Energy saving in Hydraulic Press
Client Summary :
Our client, a leading name in the wheel manufacturing industry, has been a trusted player for over six decades. With a strong workforce of skilled professionals, they specialize in producing high-quality steel and aluminum wheels for passenger cars,
commercial vehicles, agricultural tractors, and construction equipment. Their advanced manufacturing facilities cater to both domestic and international markets, ensuring superior quality, safety, and
performance in every product.
Industry:
- Automotive Industry
Challenges:
- High Noise Levels: Excessive operational noise can lead to workplace discomfort and potential compliance issues with safety regulations.
- Continuous Motor Operation: The motor must run constantly at the same speed,
leading to increased wear and reduced flexibility in process adjustments. - Low Energy Efficiency: High energy consumption results in increased operational costs and a larger environmental footprint.
- Fixed Stroke Length: Limited adaptability due to a predefined stroke length, restricting operational versatility.
- Short Operational Lifespan: Components experience faster wear and tear, leading to frequent maintenance and higher replacement costs.
Highlights :
- Installing complete package of Servo Drive, Servo Motor and
Internal Gear Pump. - PLC controller processes feedback and reference signals
and converts them to Torque and speed commands for Motor which finally controls flow and pressure of Pump.
Project Success Factors:
- Energy Efficiency: Achieved 30% energy savings, reducing operational costs and environmental impact.
- Stable Pressure Control: Ensured consistent and precise pressure holding for enhanced process reliability.
- Noiseless Operation: Significant reduction in noise levels, creating a safer and more comfortable work environment.
- Increased Productivity: Optimized cycle times, leading to faster operations and improved output efficiency.
- Reduced Hydraulic Power Loss: Improved system efficiency with minimal energy wastage.
- Lower Hydraulic Oil Temperature: Enhanced thermal management, reducing wear and extending system longevity.
- Adjustable Stroke Length: Greater flexibility in operation, accommodating different process requirements.
Instron Technologies
Office No.8 Plot No 165/01/10, T Block,
Priyadarshini Industrial Society, MIDC,
Bhosari, Pune, Maharashtra India -411026
111 Peter St, Suite 902
Toronto ON M5V 2H1
Canada
Email : sales@instrontechnologies.com
Phone : +91 7028015958