Dairy Facility Modernization in California
Client Summary :
A prominent dairy producer in California
that specializes in the production of cheese, ice cream, milk, and yogurt. The client sought to modernize their operations by transitioning from paper based systems to a more sustainable, digital solution. Their goals included improving productivity, ensuring safety, achieving sustainability, and
maintaining compliance with FDA regulations. The focus was on adopting
Industry 4.0 technologies to optimize
plant operations and reduce resource
consumption.
Industry:
- Dairy Processing and Manufacturing
Challenges:
- Compliance: The need to maintain strict adherence to FDA regulations while
streamlining operational processes and reducing manual effort. - Utility and Chemical Reduction: Reducing water, energy, and chemical usage
while maintaining product quality and adhering to sustainability goals. - Legacy System Integration: Integrating Industry 4.0 technologies with legacy
systems, ensuring a seamless transition without disrupting ongoing production. - Sustainability: Meeting environmental targets for reduced resource consumption
while maintaining operational efficiency.
System Highlights :
- Platform: PlantON IoT platform, seamlessly integrated with existing legacy systems for plant monitoring, CIP validation, and paperless chart recording.
Key Features: - Real-Time Monitoring & Reporting: Enabled immediate operational adjustments, real-time alerts, and automated compliance reporting.
- Traceability: Provided end-to-end product traceability from raw milk reception to final product dispatch, boosting quality control and consumer trust.
- Utility & Resource Management: Monitored water, energy, and chemical consumption with benchmarking tools, optimizing resource usage and sustainability efforts.
- Paperless Chart Recording: Replaced traditional paper-based systems with digital chart recorders for HTST systems, reducing environmental impact and compliance time.
- User Access Management: Secure user access controls ensured data integrity and compliance with regulatory standards.
- Seamless Integration: Integrated easily with existing systems and equipment, allowing for a smooth transition without disrupting daily operations.
Customer Feedback :
“The PlantON IoT platform has revolutionized our operations. Compliance reporting that used to take hours now takes minutes, and our sustainability efforts are progressing beyond expectations. The system’s seamless integration into our legacy
setup was smooth, and we’ve seen tremendous improvements in operational efficiency, resource savings, and sustainability.”
Instron Technologies
Office No.8 Plot No 165/01/10, T Block,
Priyadarshini Industrial Society, MIDC,
Bhosari, Pune, Maharashtra India -411026
111 Peter St, Suite 902
Toronto ON M5V 2H1
Canada
Email : sales@instrontechnologies.com
Phone : +91 7028015958