Automation solution Energy Consumption Reporting
Delivered Energy saving of 12% through production and enegry benchmarking.
Automation solution Energy Consumption Reporting
Client Summary :
Our client is a renowned name in the chocolate manufacturing industry, has been a market leader for over three decades. Employing over 800 professionals, they specialize in producing high-quality chocolate and cocoa-based including panned items, fillings, chips, and pastes. catering to domestic and international markets.
Industry :
- Food and Beverage
Challenges :
- Communication with Multiple Remote I/Os: Ensuring smooth data exchange between input/output modules located in different areas.
- Communication with Multiple PLCs: Establishing robust communication between different PLC models or brands.
- Energy Meters Communication and Reporting: Integrating energy meters with PLC for real-time data acquisition.
- Safety Interlocks: Designing and implementing safety interlocks to prevent
operational hazards.
System Highlights :
- PLC, HMI, and SCADA
Programming: Developed and implemented programming for a
4-concher system, ensuring seamless integration and functionality. - Onsite Commissioning: Successfully carried out onsite
commissioning to meet operational requirements and
client expectations. - Customized Reporting: Reports were designed and developed to cater to diverse user needs and client-specific requirements.
Project Success Factors:
- Resolved communication of I/O issues with signal quality and timing coordination.
- Coordinating data sharing while maintaining system integrity and responsiveness.
- Developing a reporting framework within SCADA/ IOT system to monitor and analyze energy consumption trends effectively.
- Configuring alarms and fault detection mechanisms to enhance system safety.