Process Skid Plants
HAZOP Study
HAZOP Study
At Instron Technologies, we offer specialized Process Safety Management (PSM) services with a strong focus on HAZOP (Hazard and Operability) studies to ensure the highest standards of industrial safety and compliance. Our safety experts help identify potential process hazards, operational risks, and system vulnerabilities that could impact your plant personnel, equipment, environment, and overall operational efficiency.
We conduct in depth HAZOP risk assessments to evaluate your existing Process Safety Information (PSI), identify any gaps, and deliver actionable recommendations to reduce the likelihood and impact of safety incidents. By integrating industry best practices with real world plant experience, our team helps you implement effective risk mitigation strategies and maintain compliance with OSHA, ISO, and industry specific safety standards.
“
At Instron Technologies, we Engineer ideas into reality, Embrace innovation that connects possibilities, and Elevate industries toward smarter, sustainable growth.” -Engineer. Embrace. Elevate.
Deliverables
Potential deviations from the process design intent. Key deliverables include:
- Establishing Design Intent: Defining safe and desired operational ranges for critical process parameters such as temperature, pressure, flow, and level.
- Guide Word Analysis: Applying HAZOP guide words (No, More, Less, Reverse, etc.) to identify process deviations and associated hazards.
- System Adequacy Review: Assessing the adequacy and reliability of control systems, emergency shutdown systems, and interlocks to manage initiating events and prevent process incidents.
- Consequence Evaluation: Estimating the severity of each deviation by considering mitigation safeguards, using consequence modelling tools to support detailed analysis.
- Likelihood Assessment: Evaluating the frequency and probability of undesired incidents using industry proven methods
- Risk Matrix Application: Classifying and prioritizing risks based on severity and likelihood, using a standard Risk Matrix.
- Risk Comparison: Aligning identified risks with your corporate process safety thresholds and compliance standards.
- Risk Reduction Recommendations: Recommending safeguards and process improvements to ensure risks are reduced to tolerable levels.
Expert Project Management Services
Instron Technologies also provides end to end project management solutions to ensure seamless EPC (Engineering, Procurement, and Construction) execution and commissioning:
Single Point of Contact for project coordination and execution accountability.
Experienced Project Team with domain expertise in managing similar industrial processes.
Workforce Planning aligned with the project execution roadmap.
Full EPC Execution: From design and procurement to construction and handover, managed by specialized cross functional teams.
Execution Plan & Monitoring: Creating and tracking execution plans to ensure timely project milestones.
Equipment Delivery Management based on construction priorities and installation timelines.
Planning, Control & Progress Reporting: Regular updates on EPC progress with transparency in deliverables.
Contract & Commercial Oversight: Effective billing and cash flow management throughout the project lifecycle.
On Site Construction Supervision: Ensuring safe and efficient construction activities.
Project Risk Management: Identifying and mitigating project risks for clients.
What Sets Us Apart
Cross-Domain Expertise
Integrated knowledge from Chemical, Automation, Instrumentation, IT and Mechanical engineering teams ensures robust, process-centric solutions.
Strong R&D Backbone
Backed by a team of highly qualified professionals from reputed institutes, our R&D-driven approach fuels innovation and customization.
Industrial Automation Powered by IIoT
IIoT Enabled Extraction, Distillation Systems & Evaporation system– Real-time visibility and control
Distillation Plant
We provide completely automated skid plants designed to the client’s specifications.
Read More ..
Extraction System
We provide completely automated Extraction System designed to the client’s specifications.
Read More ..
Evaporation System
We provide completely automated Evaporation System designed to the client’s specifications.
Read More ..
Basic engineering
Benefit from our comprehensive Front-End Engineering Design (FEED) services, which provide a solid foundation through detailed basic engineering packages—also known as Process Design Packages (PDPs).
Detailed Engineering
We provide comprehensive detailed engineering services across multiple disciplines, including Process, Piping, Mechanical, Civil/Structural, Electrical, and Instrumentation engineering.
Advanced Combustion Systems
We deliver state-of-the-art automated combustion systems designed to optimize performance and efficiency across every stage of your process:
